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Customized module mounting structures

Our design and engineering team provides specific solutions for the requirements of our valued customers, based on the soil conditions, wind velocity, latitude and longitude.

Other than these, Solarozo Metals offer customized mounting structures for its installation with a complete study on load bearing capacity of the building while also considering the aesthetics and functional aspects of access to roof area.

 

Our customized offer for module mounting structures include:

Ground Mount

OUR INTEGRATED SOLUTION is optimized for efficient installation on ground and open-terrain projects, offering flexible engineering tailored to your specific project conditions. You can choose between concrete bases or ground screw piles as the foundation. Additionally, it features high corrosion-resistant materials, ensuring durability and longevity.

 

Setting Up a Ground-Mount Solar Array

Installing a ground-mounted solar energy system requires more space and land clearing compared to roof solar, but has its own advantages:

Features & Technical Info

Carport

widely used in utility and commercial projects, By

specializing in parking lot and drive area coverage. Solarozo can optimize your carport project by configuring our solar carport styles or providing customized design and unique PV carport solutions.

Our Carport Mounting Systems offers a simplified and economical solutions that provides a perfect combination of Shade parking and solar power generation as well as electric vehicle charging. It applied for family parking, commercial parking, awnings and even bus stops.

Flat Rooftop

Ballast Mounting System

designed for fixing a PV system to flat roofs, it allows you to install solar panels. The system comes two types of direction to maximized PV production and meet the installation request from different projects. The ballast pallets under the ballast body can carry even more weight when your roofs required to against strong winds.

Features & Technical info:

  • Designed for flat concrete rooftop PV installation
  • Maxwind load carrying: 42M/S
  • Maxsnow load carrying: 4 KN /M2
  • Adjustabletilt angle from 5-30°
  • AdjustableHeight from 100 – 500 mm
  • Installsolar panels with ease
  • Twotypes direction provides even more capabilities to optimize solar power
  • Allparts are made of extruded aluminum, with stainless steel 304 fasteners.
  • EPDM foam tapeis installed at the bottom of the system separated the roof and system.
  • EPDM foam tape provides better friction, and compensatesfor the height difference when the roof is uneven.

Elevated Mounting System

Our elevated structures are designed and engineered to cater to specific site conditions since we realize that every project is unique. Our design philosophy is to ensure that our solutions are economical to procure, practical to install, and diligently conform to all requisite design codes and methodologies.

Our design team comprises of professionals and fabricators with deep core competencies and a keen focus on ensuring practicality of design. Globally accepted designing tools like SketchUp, AutoCAD, STAAD Pro, etc. are employed in tandem during the design process to spawn the required solution.

We recognize that actual conditions and loads are known to differ from design simulation conditions. Our elevated systems can be installed on any roof, irrespective of the obstacles within the terrace area. Our rooftop mounting structures, which offer both penetrative and non-penetrative solutions successfully cater to all types of roofs including RCC and sheet metal. Structural integrity and safety is afforded the topmost priority during the design process. The expected life of a solar power plant is 25 years and we ensure that structures are designed in a manner to ensure achieving of said milestone.

Features & Technical info:

  • Designedfor flat concrete rooftop PV installation
  • Maxwind load carrying: 60M/S
  • Maxsnow load carrying: 4 KN /M2
  • Adjustabletilt angle from 5-30°
  • Adjustable Heightfrom 300 – 4000 mm
  • Orientation– portrait & Landscape
  • Twotypes direction provides even more capabilities to optimize solar power
  • Allparts are made of HDGI, Galvalume, GI & extruded aluminum, with stainless steel 304 fasteners as per requirements.
  • Grouting& J bolt type solution is available for any type of flat
  • Designof steel structures as per IS 800, 801
  • Designof Loads as per IS 875

Metal Roof

The metal roof mounting system is suitable for roofing with corrugated sheet metal, trapezoidal metal sheet. L Feet, hanger bolt are available for foot options, making installation faster, competitive and reliable. Systems are fully compliant with international standards on wind & snow load, making it suitable for a wide variety of climatic zones.

Tin roof systems divided into two fixing methods:

A design that includes major specifications saves you inventory cost, quick and easy to install. Innovative design of rail connect base-support can effectively increase the product strength, ensure the safety of the product use. solarozo have a large variety of tin roof brackets for customers’ choice Customization allowed according to customers’ need to meet special installation requirements

The standing seam roof clamps make mounting on folded seam roof particularly easy. The clamps are simply attached to the standing seams. It offers a secure fastening without penetrating the roof sheets, ensuring maximum stability with minimum weight. The variety of system combinations like L-foot, fixed foot or PV module clamp directly, allows it to be connected quickly to all rail components.

Safety Handrail

According to different markets, different customer requirements, as well as the project budget, we design and produce various types of safety Handrails to meet the customer’s projects need. Each product is subjected to rigorous strength calculation, SGS testing and certifications.

Types of cable trays we are manufacture:

Cable Tray

Cable trays are a durable and organized solution for supporting and protecting cable networks in various installations playing a key role in renewable energy infrastructure and modern electrical systems.

Types of cable trays we are manufacture:

Available materials

Accessories

According to different markets, different customer requirements, as well as the project budget, we design and produce various types of rails and accessories to meet the customer’s projects need. Each product is subjected to rigorous strength calculation, SGS testing and certifications.

Walkway

Rooftop walkway system helps extend the life of commercial and industrial rooftop, while providing a safe pathway to roof mounted equipment. It provides the optimal solution to extend the life of your roof, while providing a safe pathway to roof mounted support equipment.

We manufacture customized world class walkway with highly advanced machinery systems.

Types of walkways we are manufacture:

Horizontal Lifeline System

Rooftop safety lifeline system is a horizontal lifeline system over all kinds of trapezoidal and standing seam roofs sheets. System is designed, manufactured, installed and maintained as per EN and ISI standards.

Horizontal life line provides permanent anchorage to a user can move along an elevated roof.

BENEFITS